I totally agree with DavidG And because I work in Metric thank God, we saw the light back in the late 60's, and your imperial sizes and scales have given me a headache just trying to follow your thread. Go back to your model draw in 1:1 true scale, set your text size and styles to 1:1 and annotation scale 1 now use the sheet mode and ref attachment a drawing sheet and set it to 1:1 Attach your ref !:40 Alternatively Scale up your sheet 40x real world at attach your ref file 1:1 and tell printer to scale it to the paper size name this will do the 1:40 reduction for you..
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